(Original article on Medium)
Recently, the press stressed on German economy crisis, mainly led by automotive sector, suffering with unexpectedly lower demand.
Industry fights against the odds, especially when the economy is not running good times.
So, in today’s industrial landscape, the costs is the key focus for manufacturers. The energy consumption and operational efficiency are critical factors impacting both costs and sustainability.
BeChained delivers just that. It built a groundbreaking, patent-pending method to address these challenges head-on, continuously optimizing energy use across a wide range of manufacturing processes.
Unlike traditional systems, with hard-coded logic and operating in the same way over and over, BeChained designed the solution around a specific type of AI, called Reinforcement Learning, automatizes energy efficiency in a unique way. Thislearns from on-the-run actions and environment changes, driving efficiency up for resource use in production processes.
So, it constantly improves performance and delivers more savings and less emissions.
Thus, leveraging AI technology, BeChained helps industries reduce energy consumption, cut operational costs, and minimise carbon emissions.
A Focus on Key Industrial Processes
BeChained’s AI-powered platform focuses on optimizing resource use in core industrial processes, including water management, exhaust extraction, air compression, and thermal treatments.
These processes are essential to various industries, from steel mills to food processing plants, making BeChained’s solution versatile and applicable across multiple sectors.
Let’s explore how the company delivers results in specific areas:
1. Water Management Optimization
Water is essential for many industrial processes, especially in stainless steel production. For example, in quenching treatments for stainless steel tubes and shafts, two separate water circuits — quench water and normal water — must be carefully managed to ensure energy efficiency and product quality.
BeChained’s AI algorithms continuously optimize these circuits, reducing energy consumption and ensuring consistent output while managing resource use efficiently.
2. Exhaust Extractor Systems
Industries, like steel and paper mills, rely on exhaust extractors to maintain a safe, clean working environment by removing pollutants and particles from the air. Huge quantities need to be removed from the mills, so requiring a continuous air flow.
These systems are energy-intensive, but BeChained’s AI-driven technology helps control and slash their energy consumption, without compromising safety for workers and product quality.
Through continuous monitoring and adjustments, BeChained optimizes exhaust systems, cutting down both electricity use and operational costs.
3. Air Compressors
Air compressors are vital in many industries for moving products along assembly lines, whether in cardboard production or steel and iron plants. These machines can consume significant amounts of electricity, but BeChained’s AI-powered solution minimizes waste by optimizing their operation. As a result, manufacturers benefit from lower energy bills and fewer equipment failures due to overuse.
4. Thermal Process Optimisation
In heavy industries such as steel and iron production, thermal processes are used to strengthen metal surfaces. These processes often require large amounts of energy, particularly in natural gas consumption. BeChained’s AI system identifies opportunities to reduce energy waste while maintaining optimal temperatures, improving both cost-efficiency and product quality.
Cross-Industry Applicability
The processes BeChained focuses on — water management, air compressors, exhaust systems, and thermal treatments — are common in a wide variety of industries. As such, the technology is applicable across sectors, including:
- Steel and Iron Mills
- Paper and Cardboard Manufacturers
- Food Processors
- Chemical Plants
Since these processes are foundational in many manufacturing operations, BeChained’s technology can deliver measurable improvements in energy efficiency and resource optimization regardless of the industry.
The Financial and Environmental Benefits
By applying AI to continuously optimize industrial machinery, BeChained provides a host of benefits that directly impact both operational costs and sustainability:
- Reduced Energy Bills:
BeChained helps manufacturers reduce their energy consumption by optimizing machine settings and improving overall process efficiency. Whether through lower electricity usage or reduced natural gas consumption, energy savings translate directly into financial benefits. - Carbon Footprint Reduction:
In addition to reducing energy bills, BeChained’s solution also helps companies lower their carbon footprint. By cutting down on the amount of energy consumed, businesses can reduce their reliance on carbon offsets, supporting their net-zero initiatives more effectively. - Prevention of Downtime:
Unexpected machinery outages can lead to costly production delays. BeChained’s continuous monitoring capabilities help identify potential issues before they cause breakdowns, enabling preventive maintenance and reducing downtime.
Continuous Optimization with Patent-Pending AI Technology
What sets BeChained apart is its continuous optimization approach. Traditional systems, with hard coded logic, operates in the same way over and over.
Other solutions, a bit more intelligent, focus on periodic adjustments based on historical data.
However, BeChained’s AI system continuously analyzes real-time data from production processes, identifying the optimal settings for each machine. These improvements are executed directly in production, ensuring that manufacturers are always operating at peak efficiency.
Moreover, BeChained’s technology doesn’t just make recommendations — it implements them autonomously, ensuring seamless integration and reducing the need for manual intervention. This unique, patent-pending approach to automated energy efficiency makes BeChained a leader in the field.
Conclusion: Optimizing for the Future
BeChained’s expertise in continuously optimizing industrial processes through AI technology makes it a powerful partner for industries. These enterprises are seeking to reduce energy consumption, lower operational costs, and enhance sustainability.
By focusing on key processes like thermal treatments, alongside water management, exhaust systems, air compression, BeChained delivers solutions that are not only industry-wide but also resource-specific, providing both financial and environmental benefits.
As the push for greater energy efficiency and reduced carbon emissions grows, BeChained’s technology is paving the way to efficiently decarbonise industrial manufacturing.